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If you want to set up and run a successful organic fertilizer making business, you need to choose your equipment with the greatest possible care. All processes and the stages of the production line need to be as efficient as possible, in order to enjoy a good productivity, and therefore a nice profitability rate. The compost making stage is one of the most important steps of the fertilizer production process.

This article takes a closer look at the main advantages of using a compost turner for organic compost making, rather than relying on natural fermentation alone.

Compost making is the first step in turning animal manure and agricultural waste into high quality organic fertilizers. This stage is extremely important, because it influences the quality of the raw matter you’re going to use to make bio fertilizer granules. There are two ways you can obtain this compost. The first way is to allow the manure to go through the natural fermentation process. The second, and much better way is to use a compost turner to speed up the fermentation and to make sure that the resulting matter is homogeneous and ready to enter the next stage of the fertilizer production process.

Here are a few advantages of using compost turner equipment rather than waiting for the natural fermentation to occur.

The organic compost turner machine helps making the materials more uniform and loose. This results in better quality compost, and therefore in better quality organic fertilizer. If you want to avoid such problems, you should consider investing in a reliable compost turner for your production line. Furthermore, if you want to add auxiliary materials into the mix, you’ll need a compost turner to obtain the uniform matter required to make high quality compost. Without a compost turner, it wouldn’t be possible to add all substances you want to obtain the desired result.

The traditional fermentation method has the disadvantage of environmental pollution. If you want to avoid such issues, you should always use a compost fertilizer turning machine rather than natural fermentation. In addition, the traditional method results in a higher number of contaminating microorganisms in the compost. This is a major issue that may affect the quality of the fertilizer, killing the roots of the plants and contaminating the soil. On the contrary, using a compost turner will allow you to lower the temperature of the compost and to increase its oxygen content.

The other advantage of a manure compost turner is the speed of the process. When you turn the compost, fermentation happens much faster than when you allow it to occur naturally. This means that you’ll be able to process a higher volume of waste over a certain period of time. When it comes to large scale farms and fertilizer production plants, this can make a huge difference in terms of work productivity and profitability rate.

As you can see, investing in a reliable compost turner is the way to go if you want to obtain the high quality organic fertilizer your clients expect.

When you run a farm, you have to manage piles of animal waste. You need to clean all spaces, to collect the waste and to dispose of it in an eco-friendly and effective manner. Smart farmers take advantage of this situation by turning their animal waste into available fertilizers which they use for their own crops or they sell to other farmers for a profit. This article takes a closer look into the process of turning waste into organic fertilizers by using a manure making machine.

First of all, you have to take into account the types of manure you’ll need to use as raw matter. Chicken manure, for instance, is extremely rich in nitrogen, as well as potassium and phosphorus. This makes it a balanced and nutritious fertilizer. At the same time, it can destroy the roots of plants, if you didn’t not properly compost them. Cow dung and horse waste are also high in specific nutrients that can help you obtain better crops. This is only one good reason for you to do your homework before investing in a manure making machine. These are good manure for you to make organic fertilizers.

The basic process that turns animal waste into organic fertilizers starts with composting. If you don’t know too much about composting, you should try to gather some relevant information before anything else. You’ll understand the proper composting methods for manure compost making, as well as the main things you should avoid.

Next, you have to check out the main features of manure making machines. Since you have to find a way to get rid of animal waste anyway, why not turn it into something useful and profitable? This is the role of manure making machines. Most of them make granular fertilizers which you can either use on your farm or pack and sell to other farmers in your neighborhood.

The basic functioning principle of all these machines is very simple. Raw matter enters the machine and it gets turned into dust, and then mixed into a kind of paste. A special mechanism compacts this matter and forces it through an opening. This mechanism is very similar to the one used by older meat mincers. The extruded matter takes the shape of a cylinder with the same diameter as the opening. A special device turns these cylinders into small granules of organic fertilizer. You can choose the size of the granules by making some adjustments to the manure fertilizer pellet machine. Similarly, you can choose what type of raw matter you want to process. However, make sure that your machine has this function, as not all of them do. You can also choose the amount of water in the manure, hence being able to control how the end result will look like.

The resulting fertilizer granules are ready to use. However, you may want to find the appropriate packaging size, and to pack the fertilizer to have an easier time at transporting and storing it. You can ask any manufacturer of manure making machines to provide you information and guidance throughout the purchasing process. This will help you make the right choice for your farm.

Agricultural waste is classified as residue from growing, along with the initial processing of agricultural products that are raw such as crops, poultry, cattle, meat, vegetable, fruits, etc. This is also a term used for both organic (natural), along with non-organic wastes that are produced from different farming activities. This can include horticulture, dairy farming, livestock breeding, seed growing, market gardens, grazing land, woodlands, and nursery plots.

agriculture fertilizer made by tongda fertilizer making machine

Agricultural waste also comes in liquids, solids, or slurries which will depend on the actual agricultural activities. Food and agricultural industry wastes and residues are categorized by seasonal productions. They also need to be removed rapidly from the agricultural environment to prevent interferences or delays when it comes to other types of agricultural activities.

Today, there are 3 main methods on how to make use of fo different organic wastes. This includes providing energy sources, animal raising, and soil improvement. The effective and safe method used to process these green wastes includes an Organic Fertilizer Granulator. These machines work by granulating the organic wastes preparing them for the process of recycling. This method not only relieves pressure to the surrounding environment but has offered a way to convert waste into something profitable.

For example in Europe, despite the fact that waste production has increased to an all-time high, the overall amount of municipal wastes in the landfills has dropped significantly. Over the last 10 to 15 years, landfilling has dropped by 5.6% every year.

Many of these organic wastes are now used as the primary raw materials for the production of organic fertilizers. Once this waste is converted into an organic-based fertilizer it is commonly used to improve the soil after the process of granulation and compost.

At this stage, there are 3 accepted approaches along with the appropriate machines for granulating organic wastes. These include the Flat Die Pellet Mill, the latest Organic Agriculture Fertilizer Granulator, and the Disc Pan Granulator.

The process of granulating wastes that are organic has offered a way to convert this agriculture waste into effective fertilizers, which offers a convenient method to control nutrients. These machines also turn the waste into granular and dry fertilizers which can then be stored, package and then sold. When compared to the chemical fertilizers, the organic fertilizers are a far better option when it comes to improving the quality and structure of the soil, in the way of supplying essential nutrition to plants. This is also important when it comes to the overall development of pollution-free, green, and organic agriculture.

The Advantages Of Waste Management

The main advantage of effectively managing and dealing with agricultural waste has to do with economic and environmental reasons. When feasible, reusing animal waste during farming operations assists with reducing the hauling costs associated with commercial fertilizers. Adding recycled animal waste to soil helps to maximize the content of organic matter in the soil. This helps to increase the nutrient availability to plants and crops and helps to improve the potential of the soil to hold water. The best waste management practices also lower the impact of surface and water contamination.

Generally speaking, the way of in-vessel composting is the organic matter fermentation method that involves confining of the composting materials in a vessel, building, or container. The composting method utilizes aerobic fermentation technology in decomposing the organic materials in very high temperatures. Based on the categorization of composting systems, this in-vessel composting system can be associated with the biologic reactor system since the biologic reactor is often a vessel in which the fermentation procedure takes place. As the aerobic fermentation process progresses, the temperature and the air flows can be properly regulated in this type of composting system. What’s more, when compared to alternative traditional composting systems, the in-vessel composting system is less affected with bad weather and also the offensive odor is significantly reduced.

In vessel composting equipment

What can you Compost with an In-Vessel Composting Equipment?

With the help of a fully closed in-vessel composting equipment, you can ferment the available organic wastes into high-grade compost product. Additionally, there are numerous types of organic wastes that you can compost while using such a piece of equipment, for example, sludge, green waste, sheep manure, cow dung, chicken manure, pig manure, and so on.

Since this compost bin comes with in-built rotating blades, all types of raw materials can be well-crushed to achieve better and effective fermentation with this closed equipment. Therefore, this in-vessel composting system is the most suitable option to achieve resource utilization of wastes in ecological agriculture development, as well as animal breeding industry.

No Pollution

Both anaerobic fermentation and in-vessel composting have differences and similarities. As the most popularly used fermentation methods, they both adopt the breakdown process of organic matter with the help of microorganisms. However, they function in different ways.

When it comes to in-vessel composting, it utilizes the aerobic fermentation technology, and the entire fermentation procedure needs oxygen, that the bacteria will absorb, then oxidize and decompose all the organic wastes. On the other hand, anaerobic fermentation is completely different. After some microbial metabolic activities of the organic waste in anaerobic conditions, carbon dioxide and methane are the products. In other words, if you do not want any pollution created during the fermentation process, the in-vessel composting method with an organic fertilizer could be an excellent option.

Benefits of Using In-Vessel Composting Method

Application of this type of composting method has its benefits. Some are listed below:

– Due to the closed fermentation condition created inside the in-vessel composting system, there is an increase in the composting process of your organic materials. What’s more, it also enhances the organic composting time’s efficiency.

– Like mentioned earlier, the process involved in organic treatment does not pollute the environment. It also saves on the energy used.

– Change in climatic conditions cannot affect the effectiveness of the functionality of the in-vessel composting system. Even if the temperature falls below 20°C, the system can function normally and effectively to ferment the organic wastes.

– A fermentation tank automatically regulates the entire fermentation process; this helps you in saving on the labor cost needed.

With the large number of individuals who are turning to gardening exercises and the large number of citizens who practice farming, the sale of compost can be a very lucrative venture. Compost for sale can be produced in small amounts or in bulk with the help of large-scale composting equipment. This article will discuss the benefits of using large scale machinery to produce compost for sale.

Tongda cow dung screw press dewatering system

Windrow composting machine working for dewatered cow dung processing

Large scale equipment usually utilizes mass production techniques. If you are producing compost using large scale equipment, you will be able to automate a lot of processes. Though large-scale compost equipment requires a lot of monitoring, you will greatly minimize the labor requirements that occur during the production stage. If you are using small scale production equipment, there is a high probability that you will need a lot of employees to man the equipment.

With large scale equipment, you will be able to produce standardized products without a lot of effort. For most equipment, all that you will need is to input the required settings and they will produce the desired goods using the right precision. With large scale production, there is a lot of accuracy since machines do not require constant re-calibration.

When using large scale equipment, you will easily be able to serve the needs of a lot of your customers all at one go. This is because, you will be able to produce goods in bulk. Instead of your customers having to make orders and then wait as you produce compost, they will be able to find their desired product ready for use.

You will also be able to increase the pace of production meaning you will be able to increase your supply reach. This essentially means that you will be able to respond quickly to the needs in the market. If you are using small scale composting equipment, you can lose customers to other manufacturers who are able to produce goods speedily when they are ordered.

Large scale equipment usually allows for more efficiency in the production process meaning that you will be able to make more savings when producing compost. When goods are produced in bulk, there is less expenditure per unit produced meaning more savings.

Since the compost is being sold on a commercial basis, large scale production means that you will be able to earn more profits in a shorter period of time. This is because you are able to produce a lot of compost which can be purchased by customers all at once.

If you have large scale production equipment at hand, you can easily be able to diversify your product line quickly. With small scale equipment, you can only do so much at once. However, with the capability to mass produce, you can easily produce sufficient amounts of one type of compost today and produce another type of compost in bulk the next day.

If you are thinking of purchasing large scale commercial composting equipment, you should keep in mind that the capital required for an investment of this kind can be huge. Do thorough research and purchase high quality and original equipment that is highly durable. You should also watch out for the versatility of the equipment that you are about to purchase. Welcome to know more.

A chicken farm can make you money in ways you may not even imagine. For instance, do you know that you can turn chicken manure into organic fertilizer pellets to use on your plants or to sell to other farmers? Since you have to clean after your chickens anyway, why not take advantage of their manure to make a little money on the side? This article shows you what you need to make chicken manure fertilizer.

chicken manure granules dedicated granulation machine

The first thing you’ll need is a solid business plan. You have to estimate the amount of chicken manure you can collect on a daily basis, in order to know how to pick the right equipment for your organic poultry manure fertilizer production line. If you’ve run your chicken farm for a while, you shouldn’t have problems with estimating the amount of raw matter you’ll collect per day.

Next, you need to check out some manure pelleting machines. These chicken manure fertilizer pellets are convenient because you can pack them as needed to ship them to your clients or to store them for your own use. There should be enough information about such equipment on the internet, so you’ll probably find all the details you need without having to waste a lot of time doing research.

You should also become familiar with the working principle of these manure pellets machines. Basically, they prepare the raw material and then extrude it to form cylinders of fertilizer. After the extrusion, these cylinders break into smaller granules. They are ready for packing and shipping. Of course, this is only a simplified overview of the process. You’ll also need to learn about the good quality raw matter and about the auxiliary devices you may have to buy. All manufacturers of chicken manure pelleting equipment should be able to offer you all the details you need to make an informed choice. Before ordering your equipment make sure that you have enough storage room for it. Remember that you’ll also need to store the raw matter and the finished product somewhere, the fertilizer bags that will come out of your machine.

Using your machine is a matter of getting some effective operator training. Many manure machine manufacturers of such machines provide their clients with detailed user manuals and with this type of operator training. This is something to keep in mind for the moment when you’re going to search for price quotes from different manufacturers. Always try to get at least three quotes and compare the side by side to find the best one. In fact, the nest isn’t necessarily the cheapest offer, but the one that best suits your needs and your specific requirements. If you need operator training and a longer guarantee, go for the company that offers you just that, even though you may need to pay a higher amount for your machine. The gains will be well worth it. Your business needs to rely on high-quality equipment and on savvy operators. This is the only way you’re going to be successful in your work.

As a smelly and slightly wet animal waste, chicken manure has a limited value and attracts flies. However, in more recent years, chicken poo or manure is not used as a type of organic fertilizer, which has offered chicken farmers with an effective approach on how to handle this type of waste. Not only is this method efficient in dealing with chicken manure, but offers a profitable return by turning the manure into pellet fertilizer.

The process of creating organic fertilizer pellets from manure includes:

• Collection of the chicken manure

• Drying followed by sterilization

• Burden mixing

• Pelletizing

• Cooling and screening

• Measuring and cutting

• Storing the fertilizer pellets

If you have plans to start your own small factor in order to make fertilizer pellets, the investment will involve the following:

• Crushing machine

• Conveying machine

• Mixing machine

• Pellet making machine

• Cooling machine

• Packing machine

Due to the fact chicken manure when it is fresh is alkaline in comparison to manure that is dry, it will burn the roots of plants and even attract pests and insects. This is the reason why it is not advisable to use the manure directly.

When creating fertilizer pellets using fresh chicken manure it becomes possible to add other microelements and mineral substance to the fertilizer according to varying nutritional requirements when it comes to grasses, flowers, vegetable, and plants.

The fertilizer pellets that are made using a Fertilizer Pellet Machine creates a high density and uniform size which makes these pellets very easy to store and well as transport.

Complete waste to fertilizer production line

The Process Of Making Fertilizer Pellets Using Chicken Manure:

• Manure Drying

Due to the fact that fresh chicken manure has a very high moisture content. The initial step in the process is to dry manure. The moisture in the manure needs to dry until the moisture content reaches 15% or less. The drying process is the most important step in the entire process.

• Manure Crushing

The manure becomes a lot looser after the drying process. The machine then utilizes a hammer mill which crushed the manure into a powder which measures between 2 to 5mm in diameter. The crushing process makes the product easier to work with

• Producing The Pellets

After the process of crushing, the powdered manure is then ready in order to make these materials into pellets using a pellet machine designed to handle chicken manure.

• Pellets Cooling

The next step of the process involves cooling the hot pellets down. This part of the machine includes a Flat Die Pellet Press, or a Ring Die Pellet Mill. From here the cooled and dry pellets can now be stored and then transported.

Both cattle and chicken manure is a suitable material to produce fertilizer pellets. The organic content of manure from chickens is nitrogen (25.5%), phosphorus (1.63%), and potassium (1.54%). Once the chicken manure has undergone a process of fermentation, the end product is an organic and high-quality fertilizer. The end product offers a highly rich nutrient-content. This fertilzer offers many different uses for plants and vegetables.

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In order to solve the issues caused by an excessive amount of fresh cow dung, it is a viable option to compost the dung and turns it into organic fertilizer.

Cow dung is a product that is derived from the waste produced by cows. This waste has the potential to provide organic materials that are highly rich in a number of different nutrients which include potassium, phosphorus, and nitrogen. More importantly, cow manure contains ammonia in high levels which is capable of stopping the pathogens from spreading and growing. Thus, making cow dung manure into fertilizers is good for not only recycling waste, but also your crops.

Tongda cow dung screw press dewatering system

Once composting fresh cow manure with a fertilizer machine, it is able to provide attractive benefits to both organic farms and gardens. The processing method to turn cow manure into an organic fertilizer involves a few important steps:

• Collect The Cow Dung And Dewater The Waste

Fresh cow manure contains high concentrations of water, so the first step will involve using a dewatering machine in order to achieve a water content that is below 85%. It is also important to remove the excess moisture to prevent bacteria and pathogens from spreading.

Cow dung dewatering machine

• Combine The Dry Cow Dung With Organic Waste

Cow manure is a heavy material that needs to be combined with other organic substances such as dead leaves, garden debris, vegetable waste, wood, sawdust, straw, and hay, etc,

• Composting And Fermentation

Once the organic mixture is combined well, the waste is placed into fermentation grooves to allow the waste to ferment.

Windrow composting machine working for dewatered cow dung processing

About Cow Dung Dewatering

A dewatering machine is an important part of the process to turn cow dung into usable fertilizer. The dewatering machines usually include a Screw-Press machine which separates the fresh dung into a solid and a liquid. Once the separation process is complete, the content of water left in the cow dung is around 30%.

How Does A Cow Dung Dewatering Machine Work?

The Screw Press Cow Dung Dewatering machine is made up of an engine, reducer, screw device, pipeline, and hydraulic pump. This machine dewaters the raw materials using a screw press.

The hydraulic-pump featured in this machine serves the purpose of transporting the raw cow manure into the dewatering machine. From here the screw-shaft will press the liquids out of the dung. This process creates pressure whereby the liquids are forced out through a screen into an outlet. After these processes, the moisture content in the dung is around 30 to 40%.

Even though cow dung is regarded as one of the best organic fertilizers, the fresh dung has high levels of ammonia, a strong odor and often contains an excess amount of salt. The fresh dung also carries pathogens and bacterias. The process of dewatering the cow manure is important along with the correct fermentation and composting techniques. Once the cow dung has been composted it is easy to process the end product into granules or powder.

Once converted into fertilizer the cow manure supports the growth of important microorganisms once mixed into the soil. It also helps to improve soil texture along with assisting the soil with maintaining water.

One of the larger industries in the country is that of the agricultural industry. This industry employs a lot of skilled and unskilled laborers. There are a variety of opportunities in the agricultural industry for start-ups that can quickly become very lucrative. One of these is that of a small scale organic fertilizer production business.

Any serious-minded agricultural professional knows that there is a lot of potential in manures and compost for earning more money. Entrepreneurs can quickly get started in this field and make a lot of money by simply understanding the process of becoming a small scale organic fertilizer production business.

Organic fertilizer also referred to as manure or compost, is simply put, excrement from farm animals and humans, it’s also derived from decomposing vegetation and plant materials. Once the materials are composted and properly “processed”, they can then be used in gardening to help cultivate healthy foods and plant materials for human consumption and for major growing businesses.

For those who are concerned about the start-up costs, it’s important to understand that there are many great government grants out there that can help get the business started and off the ground. There are also agricultural agencies that will work closely with such projects to help them get the project off the ground.

Complete waste to fertilizer production line

Here are some easy steps to get a small scale organic fertilizer production business started:

1. Do the research. How are you going to source your materials? How are you going to process them? Will you use machinery or simple equipment to do your composting to turn the materials into fertilizer?

2. Will you be selling to USDA? If so, how will you be preventing toxins from entering your materials and contaminating them? You’ll have to be certified that everything is organic so you’ll need to have the means to ensure that your materials are all organic.

3. Write out a business plan. In order to receive any grants or donations, you’ll need a business plan to refer to. This plan will show your intentions and how you plan to implement them to your potential donors and those who offer you grants.

4. Register your business and obtain any permits that are required for your area to run a small scale organic fertilizer business. Check to ensure that you’re in full compliance with all of your local regulations.

5. Lease a facility or designate your farm or ranch as the place of business.

6. Source all of your materials and be able to show that they are all organic.

7. Determine how you will package your fertilizer once it reaches its final stage. After packaging, you’ll have to market your product as well. Many combine the packaging and marketing into one step by making the packaging speak for itself. In addition, other fertilizer making machines are necessary, such as crushing machine, compost granulating machine and so on.

Now that you know how to start your small scale organic fertilizer production business you can begin to focus on building your business so that it reaches its full potential. Focus on building slow but steady for best results.

Before we answer the first question, let’s take a step back and first address exactly what a dis granulator is. A Disc Granulator is a machine that is designed to finely grind composting materials such as raw manure like chicken, rabbit, cow, horse, etc. into fine pellets that can then be used as fertilizer.

The machine is round (hence the disc) and it has an area where the manure can be placed into the granulator and then it’s turned on to process the manure into the fine pellets that will be used as fertilizer. The granulator allows for increased production and offers a higher yield of the process so that farmers are able to capitalize on their business.

The wet granulator also works to reduce the dust that is naturally kicked up when the process is going on. The granulator, by being more enclosed helps to prevent the levels of dust from escaping and causing any breathing issues for the farmer or employees.

For a large scale operation, the disc granulator will help to increase production while requiring less labor-intensive work for the company. Since all of the matter is organic, this is an excellent eco-friendly way to increase production without the harsh use of chemicals or other equipment.

The advantages to the disc granulator are numerous. Adjustments can be made to the disc to determine the final output size of the pellets. Different sizes can be used in different types of fertilizer. It works to ensure that the pellets are all uniform in size which helps to break the pellets down once they’re applied to the ground or crops.

Smaller sized businesses will find that the disc granulator can help to increase production and thus give a larger return on investment. The more return on investment the better equipped the company is to remain in business and have a steady flow of customers.

Materials can be gathered from a variety of sources and placed into the pan granulator and then processed. Packaging can be as simple or elaborate as desired and the final product can then be sold either at the same location or transported to another facility for distribution.

The disc granulator works by adding dry materials to the top of the equipment and the materials are then degassed and compressed. The arc-shaped notch is made up of two different rolls that will reverse rotation at varying speeds to condense and then form the pellets.

During this process, the materials are then condensed into the disc and the stress is adjusted to ensure that the pellets are all naturally separated within the space and using the aid of gravity and the surface tension the pellets are then complete for distribution.

Disc granulators are available in various models and not all models are the same. Always ask questions before purchase and fully understand the way that the machine works to ensure that you’re getting the best fertilizer machine for your specific needs in your fertilizer production. A commercial disc granulator can save a business a lot of time and money when it’s utilized correctly.