Month: October 2019

Making Fertilizer Pellets From Horse Manure And Barn Waste

Did you know that it is possible to make fertilizer pellets from horse manure? Even if you have a small scale horse farm, you can still turn stable waste into a sizable quantity of fertilizer pellets. With the right machinery and production line, horse manure can be converted into fertilizer pellets. The two main pieces of equipment that are needed for production are a drying and crushing machine and a horse manure fertilizer pellet maker. For large-scale horse farms, a rotating drum fertilizer pellet machine should be used. For small scale horse farms, a new granulator machine should be used.

There is a huge market for bio organic fertilizer granules as they are more environmentally friendly. Bio organic fertilizer pellets can be made from all sorts of organic manure waste. Examples of organic waste from horse farming are horse manure and stable waste (ie, barn bedding hay). Since horse manure from a stable is mixed with lots of hay and straw, it contains a large amount of energy. This means that the energy in horse manure fertilizer pellets is comparable to that found in fossil fuels like coal and oil.

Producing fertilizer pellets from horse barn waste is not a very complicated process. What’s more, there are lots of high-quality machines in the global market space, including horse manure granulator and waste crushers, that can make the process much more efficient.

Horse manure fertilizer granulator

Horse manure fertilizer granulator

The first stage of processing horse manure and stable waste into fertilizer involves drying the waste. It is possible to air-dry the waste, but it will take a long time, so it recommended that you invest in a manure drying machine or dewatering machine to speed up the process.

Once the waste materials are completely dried, the next stage is the crush the materials into a fine powder. Fortunately, there are lots of horse manure crushing machines for sale online. To avail of the best prices on such machinery, check out suppliers in China.

The final stage involves turning the powder into pellets using a horse manure fertilizer pelletizer. As previously mentioned, for small horse farms, a new designed fertilizer granulation machine is likely to be the best option. Meanwhile, for large-scale industrial horse farms, a ring die pellet machine would be more appropriate. The output rate of flat die turned pellet machines ranges from around 50kg/h to 400kg/h depending on the model. A ring die pellet press can process over 2.5 tons of dried horse manure waste every hour.

The house manure fertilizer produced have many advantages. They can be sold for high profits in the marketplace because renewable fuel sources are much sought after. Many people might be worried that horse manure pellets will give off a bad smell when burning, but they just smell like firewood burning.

In order to get the best prices on dewatering machines, horse manure pellet makers, crushing machines and pellet bagging machines, make sure that you obtain price quotes from multiple vendors. In addition, don’t be afraid to check out horse manure fuel pellet production line equipment for sale from overseas suppliers.

How to use a pan granulator for pelletizing?

Are you searching for a machine that can produce fertilizer in the easiest way possible? A pan granulator can give you high efficiency with an affordable cost. What’s more, you can use the same machine to make a variety of fertilizers. Its main use is to granulate/ crush powder fertilizer into fine pellets. The granulation rate of this piece of equipment is as high as 95%. In fact, its granulation rate is higher as compared to almost every fertilizer granulation machine such as new organic fertilizer pellet mill, double roller extrusion granulator machine, and rotary granulator.

There are many different of pan granulators such as laboratory pan granulator, organic fertilizer pan pelletizer, disk pan granulator, NPK compound fertilizer granulation machine, and disc pan wet granulation machine. Before you learn how the machine works, it’s better to know the type of materials you could utilize for pelletizing using the equipment.

Different Raw Materials for Pelletizing Using A Pan Granulating Machine

A pan granulator equipment can make a variety of fertilizers using a variety of materials. By using different raw materials, the machine can help you to make both compound fertilizer and organic fertilizer. For producing organic fertilizer, you can make use of materials such as sheep manure, cow dung, chicken poo, etc. In case you have large amounts of animal wastes, but you have no way of handling them, you’ll need to seek assistance from a disc pan pelletizer. The pelletizer can convert these animal wastes into useful and valuable organic fertilizer granules.

A disk pan granulator is much suitable for making compound fertilizer, unlike the organic fertilizer granulator machine. For instance, you can produce using nitrogen source or others.

– Nitrogen source: Ammonium carbonate, ammonium sulfate, ammonium chloride, urea, etc.
– Potassium source: Potassium sulfate, potassium chloride, etc.
– Phosphorus source: Calcium magnesium phosphate, diammonium phosphate, monoammonium phosphate, dicalcium, calcium, etc.

How Does the Pan Granulator Work in Granulating Materials?

The granulation machine breaks down powders into pellets by use of centrifugal force. So, what should you do to operate it?

– Once you feed the materials into the inlet of the machine through the top, the granulating disk will then rotate.
– Since you can see the materials as they rotate in the disk, ensure to spray enough water depending on the effect of granules. Due to centrifugal force, friction and finally gravity, the materials will soon become pellets.
– The scraper can remove the agglomerations left behind on the disk wall. This makes sure that all materials get granulated perfectly to form a good pellet appearance.
– Once the pellets are formed, they’ll discharge through the outlets. If there are any unqualified pellets, they can be re-granulated.

A pan granulator machine is a fundamental tool in a fertilizer production line. It is the most suitable method you can deal with your animal manure by granulating it into organic fertilizer. These fertilizer pan granulators allow materials with sizes that are below 50mm. Still, the raw materials should maintain a 25-30% range of moisture content.

What Materials Should And Should Not Be Screened In The Composting Process?

Do you know what should and should go into your compost? By screening materials that you do not qualify, you will have the best ingredients for your compost pile.

The materials that make up compost are raw and they typically come from waste. These organic disposable materials can come from a variety of places in and around your home. They can also come from your garden or your home. The more organic waste that is used for composting, the less of it that ends up in landfills.

Recent studies done by the EPA have shown that over 20 percent of the country’s solid waste system consists of food scraps and yard trimmings. This results in plenty of waste that ends up in landfills when the more eco-friendly alternative would be to compost it instead.

Windrow composting machine working for dewatered cow dung processing

Windrow composting machine working for dewatered cow dung processing

The Advantages Of Composting

One of the best reasons to compost is that you will know what is going into your composting material, and you can keep the things that you do not want out. You have the ability to balance the compost to your specifications, and you do not have to rely on just one component.

Instead, you can choose a range of ingredients for your pile. These ingredients are usually divided into green and brown materials. The more variety you use when choosing the materials, the more nutrient rich the compost will be. It will be filled with diverse microbial life and micro nutrients that are necessary in the composting process.

Ingredients To Include

The following is a small list of things that you should use for composting material. They include:

Grass clippings
Leaves
Coffee grounds
Dry dog food
Lint from dryer
Organic manure
Wine
Dust

There are some items that you can include in your compost, but it is important to know that these materials may need additional prep time before they are ready. You can mix them in with your composting materials, or you can place them in a pile in your backyard.

However, be aware that it may take several seasons before they are suitable for composting. These items include:

Newspaper
Paper bags
Toothpicks
Egg cartons
Saw dust
Pine cones
Corn cobs

Items To Screen

There are some materials that should be avoided when composting, and there are other materials that are definite no’s in the composting process.

The items that should be avoided include materials such as twigs and large branches.

Animal products and excrement should never be included in compost by compost windrow turner. Materials such as:

Animal droppings
Fish skin
Fish bones
Animal bones
Milk
Cheese

How To Increase Composting Time

Compost will begin to ‘cook’ once temperatures reach 120 degrees F, and there are several tips that you can follow to speed up this process.

After screening the unwanted materials, shred the larger materials for your compost. This allows bacteria to break it down faster.

It is better to add large piles of materials into your compost at one time.

Finally, always make sure your compost is in the sunlight.

Composting is a great way to increase the health of your garden, while also saving the environment. To keep your compost pile organic, screen for unqualified materials such as animal waste, animal products and synthetic chemicals.

How To Turn Cow Dung Into Powder Fertilizer?

Everywhere there are cows, you can always be sure of one thing, there will also always cow manure. As beef and dairy farming intensified, industrialized and specialized, the need to find urgent solutions for cow dung environmental pollution problems became real. As a result, many machines were inverted to turn cow dung into powder fertilizer.

Let’s consider the fact than an average beef cattle unit produces around 10.5 tons of manure annually, and an average dairy cow unit produces more than 15.4 tons of manure annually. To put things into perspective, a city with 410,000 residents produces less waste than a single dairy farm consisting of 2,500 animals. Cow dung pollution is a huge global problem. In some countries, pollution from cattle manure exceeds industrial pollution. Many people wrongly believe that animal waste is “natural” so it’s not dangerous, but that is not the case.

Fortunately, cow dung can be converted into an excellent organic fertilizer powder. It contains all the nutrients plants need to thrive and it’s rich in organic matter. The NPK profile of cow dung is 1% potassium, 4% nitrogen, and 2% phosphorous. The other constitutes of cow dung besides micronutrients and organic matter are various enzymes and microorganisms. In order to convert cow dung into fertilizer powder, specialized machines are often needed. The fertilizer produced can vastly improve soil structure and fertility. What’s more, the fertilizer can promote healthy microbial growth and prevent common root diseases and rot.

Tongda cow dung screw press dewatering system

Tongda cow dung screw press dewatering system

Turning machine for pig manure composting

Turning machine for pig manure composting

Cow manure is a good organic fertilizer, but if you put fresh cow dung onto the soil, the vast amounts of ammonia produced can cause a horrible odor and burn crops. In addition, unprocessed cow dung can be high in salt, depending on the diet the cattle were fed, which is not ideal for crop growth. To create a nutritious fertilizer, cow dung must be composed. Natural fermentation of cow dung can take a long time, but fortunately, there is now a range of modern composting machinery in the marketplace designed to speed up the process.

Cow dung must be fully fermented before it is applied to agricultural soil. Otherwise, it will cause soil temperatures to increase, which can damage crop root systems. Furthermore, fresh cow dung is full of harmful bacteria and pathogens, which can be damaging to the surrounding environment and water supplies.

To turn cow manure into a safe organic NPK powder fertilizer, it must be fully decomposed. The best way to compost cattle waste is to invest in the best cow dung fertilizer machines, like self-propelled compost turners, hydraulic windrow turners, and dewatering machines.

High-grade NPK compound fertilizer is in high demand and it is relatively cheap to produce. By producing powder fertilizer from cow dung, you can help to deal with the mounting global environmental pollution problems associated with mounting animal waste. What’s more, with the right equipment, powder fertilizer can be processed further into granules or pellets. Granules are easier to store and transport. Check out the latest granulation machines to complete your cow dung fertilizer production line.