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Category Archive : cat litter pellets making

How to use double roller pelletizer to make cat litter pellets

Double roller pelletizer is a popular equipment used in the manufacturing of cat litter pellets. The equipment is designed to produce high-quality pellets that are perfect for use in cat litter boxes. In this passage, we will discuss the steps on how to use a double roller pelletizer to make cat litter pellets.

Preparing the Raw Materials

The first step in using a double roller pelletizer is to prepare the raw materials. The most commonly used raw materials for cat litter pellets are bentonite clay, wood shavings, and recycled paper. These materials need to be ground into a fine powder before they can be used in the pelletizer.

Setting Up the Double Roller Pelletizer

Once the raw materials are prepared, the next step is to set up the double roller pelletizer machine. The equipment consists of two rollers that rotate in opposite directions. The rollers are adjustable, so you can control the size and shape of the pellets that are produced. Before you start the pelletizer, make sure that the rollers are properly aligned and that the machine is in good working condition.

Feeding the Raw Materials

After setting up the pelletizer, the next step is to feed the raw materials into the machine. The materials are fed into the hopper at the top of the pelletizer, where they are then pushed through the rollers. The rollers compress the materials into pellets, which are then cut to the desired size.

Adjusting the Pellet Size

The size of the pellets can be adjusted by changing the distance between the rollers. If you want smaller pellets, you can move the rollers closer together. If you want larger pellets, you can move the rollers further apart. It is important to adjust the pellet size to suit the needs of your cat litter box.

Conclusion

Using a double roller pelletizer to make cat litter pellets is a straightforward process. By following the steps outlined above, you can produce high-quality pellets that are perfect for use in cat litter boxes. The key to success is to prepare the raw materials properly, set up the pelletizer correctly, and adjust the pellet size to suit your needs. With a little practice, you can become an expert at using a double roller pelletizer to make cat litter pellets.

How to use disc granulator to make cat litter granules

Introduction to Disc Granulator

Disc granulator, also known as a pan pelleting machine, is a popular machine used in the production of cat litter granules. It is an efficient and cost-effective method for producing high-quality granules that are perfect for use in cat litter. The disc granulator works by using a rotating disc to mix, granulate, and shape the raw materials into the desired size and shape of granules.

Preparation of Raw Materials

Before using the disc granulator, it is essential to prepare the raw materials. The most commonly used materials for cat litter granules are bentonite, zeolite, or a combination of both. These materials should be ground into a fine powder and mixed with a binder, such as water or a water-soluble polymer, to help the granules hold their shape.

Setting up the Disc Granulator

Once the raw materials are prepared, the next step is to set up the disc granulator. The machine should be placed on a flat and stable surface, and the disc should be adjusted to the desired angle, usually between 40-60 degrees. The rotation speed of the disc should also be set according to the manufacturer’s instructions.

Granulation Process

The granulation process begins by adding the prepared raw materials to the disc granulator. As the disc rotates, the materials are tossed and mixed, gradually forming into small granules. The size and shape of the granules can be adjusted by changing the angle and rotation speed of the disc.

Drying and Cooling

After the granules are formed, they need to be dried and cooled to ensure they are strong and durable. The granules can be dried in a rotary dryer or left to air dry. Once dry, the granules should be cooled to room temperature before being packaged and sold as cat litter.

Quality Control

Quality control is an essential step in the production of cat litter granules. The granules should be tested for size, shape, and absorbency to ensure they meet the required standards. Any granules that do not meet the criteria should be reprocessed or discarded.

Conclusion

Using a disc granulator to make cat litter granules is a simple and effective method. By following the steps outlined above, manufacturers can produce high-quality granules that are perfect for use in cat litter. With proper preparation, setup, and quality control, the disc granulator can produce consistent and reliable results every time.