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Category Archive : charcoal briquette production line

The Innovative Approach of Horizontal Carbonization Furnaces in Charcoal Production

In the world of charcoal production, efficiency, quality, and environmental sustainability are key factors that determine the success of a business. Horizontal carbonization furnaces have emerged as a game-changer in this industry, offering a more advanced and effective method of producing charcoal. With their innovative design and superior performance, these furnaces are revolutionizing the way charcoal is manufactured.

Increased Efficiency and Productivity

One of the main advantages of horizontal carbonization furnaces is their ability to increase efficiency and productivity significantly in the charcoal production process. Unlike traditional vertical furnaces, which have limited capacity and require constant monitoring and maintenance, horizontal furnaces are able to handle larger quantities of raw materials and operate continuously with minimal supervision.

The horizontal design of these furnaces allows for a more uniform distribution of heat, resulting in a more consistent and efficient carbonization process. This means that charcoal can be produced at a faster rate, leading to higher output and increased profitability for businesses. Additionally, the automated systems and controls of horizontal furnaces help streamline the production process, reducing the need for manual labor and oversight.

Horizontal Carbonization Furnace

Horizontal Carbonization Furnace

Improved Quality and Consistency

Another key benefit of horizontal carbonization furnaces is their ability to produce charcoal of superior quality and consistency. The controlled heating process and even distribution of heat within the furnace result in a more thorough carbonization of the raw materials, leading to a higher quality end product. This means that businesses can deliver charcoal that meets the strictest quality standards and customer expectations.

The consistent heating and carbonization process of horizontal furnaces also ensures that each batch of charcoal is uniform in terms of quality and properties. This is crucial for businesses that rely on consistent product specifications for their customers. With horizontal furnaces, producers can have confidence in the quality and reliability of their charcoal, leading to increased customer satisfaction and loyalty.

Horizontal Carbonization Furnace

Horizontal Carbonization Furnace

Environmental Sustainability

In addition to their efficiency and quality advantages, horizontal carbonization furnaces also offer environmental benefits that make them a more sustainable choice for charcoal production. The advanced design of these furnaces allows for better control of the carbonization process, resulting in reduced emissions and waste compared to traditional methods.

By optimizing the combustion process and minimizing heat loss, horizontal furnaces help reduce the carbon footprint of charcoal production. This is crucial for businesses looking to improve their environmental impact and meet sustainability goals. Additionally, the use of automated systems in horizontal furnaces helps minimize energy consumption and resource waste, further enhancing their eco-friendly credentials.

Horizontal Charcoal Making Machine

Horizontal Charcoal Making Machine

Horizontal carbonization furnaces are transforming the charcoal production industry with their advanced technology, superior performance, and environmental sustainability. These furnaces offer increased efficiency, improved quality, and reduced environmental impact, making them the ideal choice for businesses looking to elevate their production capabilities and stay ahead in a competitive market. Embracing the power of horizontal furnaces is a strategic investment that can drive success and growth for charcoal producers seeking to innovate and thrive in the industry. If you would like to learn more about charcoal production machines and charcoal production lines, please visit here: https://www.sunrisecharpro.com/

What equipment can produce wood biochar briquette

Introduction

Wood biochar briquettes are an eco-friendly and sustainable fuel source derived from waste wood materials. These briquettes serve as an excellent alternative to traditional fossil fuels, offering both environmental and economic benefits. The production of wood biochar briquettes involves several stages, each requiring specific types of equipment to ensure the process is efficient and the final product is of high quality. In this passage, we will delve into the equipment necessary for producing wood biochar briquettes, from the initial preparation of raw materials to the final stages of briquetting and packaging.

wood charcoal briquette making machine

wood charcoal briquette making machine

Preparation of Raw Materials

Wood Collection and Storage

The first step in the production process is the collection and storage of wood materials. This can include wood chips, sawdust, and other wood residues sourced from sawmills, carpentry workshops, and forestry operations. Proper storage is crucial to maintain the quality of the raw materials. Covered storage areas or silos are often used to keep the wood dry and free from contaminants.

Drying Equipment

Before the wood can be converted into biochar briquettes, it must be dried to reduce its moisture content to below 10%. High moisture content can hinder the pyrolysis and briquetting processes, resulting in inferior briquettes. Various types of drying equipment, such as rotary dryers, belt dryers, and flash dryers, are used to achieve the desired moisture level. These dryers use heat and airflow to efficiently remove moisture from the wood.

Processing Equipment

Grinding and Milling Machines

To ensure uniformity and enhance the quality of the biochar briquettes, the wood may need to be ground or milled into smaller, more consistent particles. Hammer mills and wood crushers are commonly used for this purpose. These machines pulverize the wood into fine particles, making it easier to process and compact during the briquetting stage.

Biochar Kilns or Pyrolysis Reactors

The core of biochar production is the pyrolysis process, where wood is subjected to high temperatures in an oxygen-limited environment. This process converts the wood into biochar. Biochar kilns or pyrolysis reactors are designed to maintain the necessary temperature and oxygen levels for efficient and complete conversion. Traditional biochar kilns, retort kilns, and advanced continuous pyrolysis reactors are commonly used types of equipment in this stage.

Cooling and Screening Equipment

Once the biochar is produced, it must be cooled before further processing. Cooling equipment, such as cooling conveyors or air coolers, is used to reduce the biochar’s temperature. After cooling, the biochar is screened to remove any oversized particles or impurities, ensuring a consistent particle size for the briquetting process.

Final Production Equipment

Briquette Press Machines

The cooled and screened biochar is then fed into briquette press machines, which compact the material into uniform briquettes. Various types of briquette press machines are available, including piston presses, screw presses, and hydraulic presses. These machines apply pressure to the biochar, compressing it into dense, durable briquettes. The choice of briquette press machine depends on factors such as production capacity, desired briquette shape, and specific material characteristics.

Binding Agents and Mixers

In some cases, binding agents may be added to the biochar to enhance the cohesion and durability of the briquettes. These agents can be natural or synthetic and are mixed with the biochar using mixers or blending machines. The mixture is then fed into the briquette press machine for compaction.

Post-Production Handling

Drying and Hardening

After briquetting, the biochar briquettes may require further drying or hardening to improve their strength and storage stability. This can be achieved using drying ovens, belt dryers, or natural air drying. Proper drying prevents mold growth and degradation during storage.

Packaging and Storage

The final step involves packaging the biochar briquettes for storage and distribution. Packaging machines can bag the briquettes in various sizes, making them convenient for handling and transportation. Proper storage conditions, such as maintaining a dry environment, are crucial to preserving the quality of the briquettes.

Conclusion

Producing wood biochar briquettes is a multi-step process that requires specialized equipment at each stage, from the initial preparation of raw materials to the final packaging. The equipment used in this process ensures that the biochar briquettes are of high quality, durable, and suitable for use as an alternative fuel source. By utilizing waste wood materials, the production of wood biochar briquettes promotes environmental sustainability and offers economic benefits. The comprehensive approach to biochar briquette production not only reduces waste but also contributes to a more sustainable and efficient energy landscape. Visiting: https://www.char-molder.com/product/wood-charcoal-briquette-making-machine/

What factors affect the price of charcoal grinder equipment

Introduction

Charcoal grinder equipment is an integral part of the charcoal production process, responsible for pulverizing charcoal into fine powder that can be used for various applications, including briquette making, agriculture, and industrial purposes. The price of charcoal grinder equipment can vary significantly based on several factors. Understanding these factors can help businesses and individuals make informed purchasing decisions. In this passage, we will explore the key factors that affect the price of charcoal grinder equipment, providing insights into the market dynamics and considerations for buyers.

large VS small hammer mill cost

large VS small hammer mill cost

Material and Build Quality

Durability and Longevity

One of the primary factors influencing the price of charcoal grinder equipment is the material and build quality. High-quality equipment is often constructed from durable materials such as stainless steel or heavy-duty cast iron, which can withstand the abrasive nature of charcoal grinding. Durable equipment tends to have a longer operational life, reducing the need for frequent replacements and maintenance. Consequently, machinery made from superior materials typically commands a higher price.

Manufacturing Standards

The manufacturing standards and the precision of engineering also play a crucial role in determining the price. Equipment that adheres to stringent quality control measures and incorporates advanced engineering techniques tends to be more expensive. These standards ensure that the machine operates efficiently, safely, and reliably, providing better performance and lower operational costs over time.

industrial wood chipper VS mobile disc type tree stump crusher

industrial wood chipper VS mobile disc type tree stump crusher

Capacity and Specifications

Grinding Capacity

The grinding capacity of the equipment, which is the amount of charcoal it can process within a given time frame, significantly affects the price. Larger capacity machines, designed for industrial-scale operations, are generally more expensive than smaller, household or small business models. Buyers need to consider their production requirements and choose equipment that aligns with their needs.

Technical Specifications

Other technical specifications, such as motor power, grinding speed, and the fineness of the output, also impact the price. Machines with higher motor power and faster grinding speeds can process charcoal more quickly and efficiently, justifying a higher price. Additionally, equipment that allows for adjustable fineness levels provides versatility and is often priced higher due to its added functionality. If you want to get detailed information, please click here.

Raymond mill VS charcoal wheel grinder

Raymond mill VS charcoal wheel grinder

Brand and Manufacturer

Reputation and Reliability

The brand and manufacturer of the charcoal grinder equipment can influence its price. Established brands with a reputation for producing reliable and high-quality equipment often charge a premium. These brands typically offer better customer support, warranties, and after-sales service, providing buyers with added peace of mind.

Country of Origin

The country of origin can also affect the price due to differences in manufacturing costs, labor rates, and import/export tariffs. Equipment manufactured in countries with higher production costs may be more expensive. Conversely, machinery produced in regions with lower manufacturing costs might be more affordable but could vary in quality.

Additional Features and Customization

Advanced Features

Additional features such as automated controls, safety mechanisms, and noise reduction technology can increase the price of the equipment. These advanced features enhance the usability, safety, and convenience of the machine, making it more attractive to buyers willing to invest in higher-end models.

Customization Options

Customization options that tailor the equipment to specific user requirements can also impact the price. Customizations may include specialized grinding blades, hopper sizes, or integration with other machinery in the production line. While these options add to the initial cost, they can provide significant long-term benefits by optimizing the equipment for specific applications. When you prepare to buy a customized charcoal grinder, you can choose Sunrise.

Market Dynamics

Supply and Demand

Market dynamics, including supply and demand, can influence the price of charcoal grinder equipment. High demand and limited supply can lead to increased prices. Conversely, an oversupply of equipment in the market may drive prices down. Buyers should stay informed about market trends to make timely and cost-effective purchasing decisions.

Economic Conditions

Economic conditions, such as inflation, currency exchange rates, and trade policies, also affect the price. Fluctuations in these factors can lead to changes in manufacturing and shipping costs, which are often passed on to the buyer. Monitoring economic indicators can help buyers anticipate and plan for potential price changes.

Conclusion

The price of charcoal grinder equipment is influenced by a multitude of factors, including material and build quality, capacity and specifications, brand and manufacturer reputation, additional features, customization options, and market dynamics. By understanding these factors, buyers can make informed decisions that balance cost with quality and functionality, ensuring they invest in equipment that meets their specific needs and provides long-term value. Visiting: https://www.char-molder.com/product/charcoal-grinder-machine-price/

How to use rice husk as material to make charcoal briquette

Introduction

Rice husk, a byproduct of rice milling, is often considered agricultural waste. However, it holds significant potential as a material for making charcoal briquettes. Transforming rice husk into charcoal briquettes can provide an eco-friendly, sustainable, and cost-effective alternative to traditional charcoal. This guide details the process of converting rice husk into charcoal briquettes, highlighting each step and the benefits of using this abundant resource.

charcoal ball press making line

charcoal ball press making line

Collection and Preparation of Rice Husk

Rice Husk Collection

The first step in making charcoal briquettes from rice husk involves collecting the husks. Rice mills generate large quantities of husk, which can be gathered and transported to a processing facility. Ensuring a consistent and adequate supply of rice husk is crucial, as it forms the primary raw material for the briquettes.

Drying the Rice Husk

Before processing, the rice husk needs to be adequately dried to reduce its moisture content. High moisture content can affect the efficiency of carbonization and briquette formation. Natural sun drying or mechanical dryers can be used to achieve the desired dryness. Proper drying is essential to ensure the quality and combustibility of the final briquettes.

Carbonization Process

Carbonizing the Rice Husk

The carbonization process involves converting rice husk into charcoal through controlled heating in an oxygen-limited environment. This can be done using various methods, such as traditional kilns or more modern, efficient carbonization units. During carbonization, the rice husk undergoes pyrolysis, where volatile substances are released, leaving behind a carbon-rich residue. The key is to maintain the right temperature and conditions to produce high-quality charcoal.

rice husk as material for making charcoal briquette

rice husk as material for making charcoal briquette

Cooling and Collecting Charcoal

Once the carbonization process is complete, the hot charcoal needs to be cooled before further handling. This can be done by spreading the charcoal in a thin layer and allowing it to cool naturally or using cooling equipment. The cooled charcoal is then collected and prepared for the next step.

Crushing and Mixing

Crushing the Charcoal

The charcoal obtained from carbonizing rice husk is often in large chunks and needs to be crushed into finer particles. A hammer mill or crusher can be used to pulverize the charcoal into a fine powder. The particle size is crucial for briquette formation, as it affects the density and strength of the briquettes.

Mixing with a Binder

To form briquettes, the powdered charcoal must be mixed with a binder. Common binders include starch, clay, or molasses, which help in binding the charcoal particles together. The mixture is prepared by adding water to the charcoal and binder, creating a homogeneous paste. The right proportion of binder ensures that the briquettes hold together well and burn efficiently.

Briquette Formation and Drying

Forming the Briquettes

The charcoal paste is then fed into a briquette-making machine, which compresses the mixture into uniform shapes, such as cylindrical or pillow-shaped briquettes. The pressure and design of the machine play a significant role in determining the density and durability of the briquettes. Properly formed briquettes are easier to handle, store, and transport.

Drying the Briquettes

Freshly formed briquettes contain moisture that needs to be removed to ensure proper combustion. Drying can be done using natural sunlight or mechanical dryers, depending on the scale of production. Drying not only reduces moisture but also hardens the briquettes, making them more durable and efficient as a fuel source.

Benefits and Applications

Environmental and Economic Benefits

Using rice husk to make charcoal briquettes offers numerous environmental benefits. It reduces waste, lowers greenhouse gas emissions, and provides a sustainable alternative to traditional charcoal. Economically, it offers a cost-effective way to utilize agricultural byproducts and creates additional income streams for rice farmers and rural communities.

Applications of Rice Husk Charcoal Briquettes

Rice husk charcoal briquettes can be used in various applications, including cooking, heating, and industrial processes. They offer a cleaner and more efficient fuel source compared to traditional wood charcoal, contributing to reduced deforestation and better air quality.

Conclusion

Transforming rice husk into charcoal briquettes is a practical and sustainable way to utilize agricultural waste. By following the steps of collection, preparation, carbonization, crushing, mixing, briquette formation, and drying, high-quality briquettes can be produced. These briquettes not only provide an eco-friendly energy solution but also contribute to economic development and environmental conservation. Embracing this technology can pave the way for a greener and more sustainable future. Visiting: https://www.char-molder.com/2024/05/11/small-scale-rice-husk-charcoal-briquette-making-machine-in-tanzania/

The Advantages of a Rice Husk Production Line

Rice husks, often seen as waste from the agricultural industry, are being increasingly recognized for their potential as a valuable resource. With the development of rice husk production lines, these byproducts are being transformed into high-quality materials that serve a variety of purposes. This article will explore the benefits and advantages of utilizing a rice husk production line.

Utilization of Agricultural Waste

The rice industry generates large quantities of agricultural waste, with rice husks being one of the most common byproducts. Traditionally, these husks were either burned or discarded, leading to environmental pollution and wastage. However, with the introduction of rice husk production lines, these husks are now being repurposed into valuable materials, contributing to a more sustainable and environmentally friendly approach to waste management.

Rice Husk Charcoal

Rice Husk Charcoal

Biofuel Production

One of the primary uses of rice husks in a production line is the production of biofuels. Through a process known as pyrolysis, rice husks can be converted into biochar, a type of charcoal that can be used as a renewable energy source. Biochar has the potential to replace traditional fossil fuels, reducing greenhouse gas emissions and mitigating climate change. By utilizing rice husks in biofuel production, we not only reduce waste but also contribute to a cleaner and more sustainable energy sector.

Rice Charcoal Line

Rice Charcoal Line

Environmental Benefits

The utilization of rice husks in a production line offers a range of environmental benefits. By repurposing agricultural waste, we are reducing the amount of waste that ends up in landfills or is burned, leading to air pollution. This, in turn, helps in reducing greenhouse gas emissions and mitigating the impact of climate change. Additionally, the production of biofuels and animal feed from rice husks helps in conserving natural resources and reduces the reliance on traditional fossil fuels and feed sources.

Carbonized Rice Husk

Carbonized Rice Husk

Economic Opportunity

Apart from the environmental benefits, a rice husk production line also presents significant economic opportunities. By converting rice husks into valuable materials such as biofuels and animal feed, we are creating new revenue streams and industries. This not only provides job opportunities but also stimulates economic growth in rural areas where rice cultivation is predominant. The utilization of rice husks in a production line can help in creating a more sustainable and resilient agricultural sector.

Rice Husk Raw Materials

Rice Husk Raw Materials

In conclusion, the utilization of rice husks in a production line offers a range of benefits, from environmental sustainability to economic opportunities. By harnessing the power of these agricultural byproducts, we are not only reducing waste but also creating valuable resources that contribute to a more sustainable and circular economy. The development and adoption of rice husk production lines represent a significant step towards a greener and more sustainable future. If you would like to learn more about the charcoal production machines and production lines, please visit here: https://www.sunrisecharpro.com/

What machine can make BBQ chaecoal briquette

BBQ charcoal briquettes are a popular choice for grilling and smoking food. Making these briquettes requires a series of machines that work together to produce high-quality charcoal.

Carbonization Furnace
The first machine in the process is the carbonization furnace. This is where the raw materials, such as wood chips or sawdust, are heated to a high temperature in a low-oxygen environment. The heat causes the material to break down and release volatile gases, leaving behind carbonized material that can be used to make charcoal briquettes.

Charcoal Grinder Machine
Once the material has been carbonized, it is then passed through a charcoal grinder machine. This machine crushes the material into a fine powder that can be easily molded into briquettes. The grinder is an essential part of the process, as it ensures that the charcoal is of a consistent size and texture.

Double Shafts Horizontal Mixer
After the material has been ground, it is then mixed with a binder in a double shafts horizontal mixer. This machine ensures that the binder is evenly distributed throughout the charcoal powder, which helps to create briquettes that are strong and hold their shape.

Charcoal Briquette Making Machine
The next machine in the process is the charcoal briquette making machine. This machine compresses the charcoal powder and binder mixture into briquettes of a uniform size and shape. The briquettes are then dried to remove any excess moisture, making them ready for use.

Charcoal Packaging Machine
Finally, the briquettes are packaged using a charcoal packaging machine. This machine seals the briquettes in bags or boxes, making them easy to transport and store. The packaging also helps to protect the briquettes from moisture, ensuring that they burn evenly and produce a consistent heat.

In conclusion, making BBQ charcoal briquettes requires a series of machines that work together to produce a high-quality product. From the carbonization furnace to the packaging machine, each step is essential in creating briquettes that are perfect for grilling and smoking food.

What Advantages does the Charcoal Roller Press Machine Contain?

In a world where environmental sustainability is paramount, the charcoal roller press machine is emerging as a game-changer in the charcoal production industry. This innovative technology offers a solution to the increasing demand for charcoal products while promoting eco-friendly practices. In this post, we will explore the functionalities, benefits, applications, challenges, and future prospects of the charcoal roller press machine.

 

The Functionality of the Charcoal Roller Press Machine

The charcoal roller press machine is a state-of-the-art equipment that transforms charcoal powder into compact and uniform briquettes through a combination of pressure and heat. This process not only enhances the efficiency of charcoal production but also ensures consistent quality and reduces waste.

Roller Press Machine

Roller Press Machine

 

Enhancing Efficiency and Quality

One of the key benefits of the charcoal roller press machine is its ability to significantly increase production efficiency. By compressing charcoal powder into dense briquettes of uniform size and shape, the machine streamlines the production process and improves the overall quality of the end product. This consistency in quality makes the briquettes more marketable and appealing to consumers.

Press Roller

Press Roller

 

Promoting Environmental Sustainability

In a world grappling with deforestation and environmental degradation, the charcoal roller press machine offers a sustainable alternative to traditional charcoal production methods. By utilizing charcoal powder instead of wood, the machine helps reduce the demand for tree cutting, thereby preserving forests and mitigating the adverse effects of deforestation. This eco-friendly approach aligns with the global efforts towards environmental conservation and sustainability.

Charcoal Pellets

Charcoal Pellets

 

Applications Across Industries

The versatility of the charcoal press machine makes it suitable for a wide range of applications within the charcoal production sector. From industrial-scale production to community-based initiatives and even the export industry, this technology can cater to diverse needs and requirements. Whether it is producing charcoal for local markets or supplying high-quality briquettes for international trade, the machine offers a scalable and efficient solution for charcoal producers.

Different Kinds Of Charcoal

Different Kinds Of Charcoal

 

Challenges and Opportunities

While the benefits of the charcoal roller press machine are evident, there are certain challenges that need to be addressed for wider adoption and implementation. Access to technology, investment costs, and technical expertise are some of the hurdles that charcoal producers may face when integrating this technology into their operations. However, with the right support and collaboration between stakeholders, these challenges can be overcome to unlock the full potential of the charcoal roller press machine.

 

Future Prospects and Sustainability

As the global demand for charcoal products continues to rise, the charcoal roller press machine holds immense promise for shaping the future of sustainable charcoal production. By embracing this technology and leveraging its environmental and economic benefits, the industry can pave the way for a more sustainable and eco-friendly approach to charcoal production. With innovation, collaboration, and a shared commitment to sustainability, the charcoal roller press machine has the potential to revolutionize the industry and contribute to a greener future for generations to come.

 

The charcoal roller press machine represents a significant advancement in charcoal production technology, offering a sustainable and efficient solution to meet the growing demand for charcoal products. By harnessing the capabilities of this innovative machine, the industry can not only enhance efficiency and quality but also promote environmental sustainability and contribute to a greener future for all. Embracing the charcoal roller press machine is not just a step towards sustainable charcoal production but a leap towards a more sustainable and environmentally conscious world. If you would like to learn more about the charcoal briquette forming machine, please visit: https://www.sunrisecharpro.com/product/charcoal-briquette-making-machine/

What machines can make bamboo charcoal briquette

Bamboo charcoal briquettes are an eco-friendly and sustainable alternative to traditional charcoal. They are made from the waste materials of bamboo processing, which would otherwise go to waste. The process of making bamboo charcoal briquettes involves several machines that work together to produce high-quality briquettes.

Introduction to Bamboo Charcoal Briquette Machines

The first machine in the process is the bamboo crusher. This machine takes the raw bamboo material and crushes it into smaller pieces. The bamboo crusher is equipped with sharp blades that can handle the tough bamboo fibers, reducing them to a size that can be easily processed by the next machine.

Bamboo Charcoal Dryer

After the bamboo has been crushed, it needs to be dried to reduce the moisture content. The bamboo charcoal dryer is designed to do this quickly and efficiently. The dryer uses hot air to remove the moisture from the bamboo, leaving it dry and ready for the next step in the process.

Bamboo Charcoal Briquette Press

The bamboo charcoal briquette press is the machine that actually forms the briquettes. It takes the dried bamboo material and compresses it into a dense, solid briquette. The press uses high pressure to compact the material, ensuring that the briquettes are strong and durable.

bamboo charcoal briquette making plant

bamboo charcoal briquette making plant

Bamboo Charcoal Briquette Cooler

Once the briquettes have been formed, they need to be cooled before they can be packaged and sold. The bamboo charcoal briquette cooler is designed to quickly cool the briquettes, preventing them from breaking or crumbling during handling.

Packaging Machine

The final machine in the process is the packaging machine. This machine takes the cooled briquettes and packages them for sale. The packaging machine can be adjusted to package the briquettes in different sizes and quantities, depending on the needs of the customer.

Conclusion

In conclusion, the machines needed to make bamboo charcoal briquettes include the bamboo crusher, bamboo charcoal dryer, bamboo charcoal briquette press, bamboo charcoal briquette cooler, and the packaging machine. These machines work together to produce high-quality bamboo charcoal briquettes that are eco-friendly and sustainable. With the increasing demand for alternative fuel sources, bamboo charcoal briquettes are becoming more popular and the machines needed to produce them are in high demand. If you have other requirements about charcoal briquette production, we can also offer for you, such as sawdust charcoal briquette making, BBQ biochar briquette production and coconut charcoal briquette making, etc.