Category Archive : fertilizer granules making machine

How Do You Process Cow Dung Materials Into Organic Fertilizer Granules?

Cow dung is one of the best raw materials for making organic fertilizer granules. With the rapid developments in the cattle industry, manure pollution is one of the biggest problems for managers supervising cattle farms. In most places, environmental pollution due to cattle waste has even exceeded industrial pollution sources. That’ why producing organic fertilizer from cow dung is the best way to make use of the material and reduce environmental pollution in the process. You will require professional cow dung processing equipment to deal with large scale production of cow dung manure. This article provides information on how to process cow dung materials into organic fertilizer granules.

Before using cow dung as organic fertilizer, it’s Important to fully ferment the dung. Fresh cow dung is a source of many types of pathogens on the farm. Fresh cow manure is not considered an organic fertilizer until it’s processed and produced into organic fertilizer granules. Composting is the best way to convert fresh cow manure into organic fertilizer granules. Without composting, the fresh manure cannot be used on plants because it can produce a lot of heat to burn the roots and seeding through the natural fermentation process. Fresh dung can also spread parasite eggs and other disease-causing microbes on your farm. Fermenting and composting the fresh cow dung isn’t difficult. You can easily do it in long windows.

Windrow composting is the best method to make organic fertilizer from cattle waste on your own farm. When you ferment the fresh cow dung in long windrow compost turners, you can get organic fertilizer in 20 days. In case you are worried about rain affecting the composting process, you can build a greenhouse to protect the windrows during the rainy season. Here is how you can compost cow dung quickly and save time and money in the process.

. Fresh cow dung should be compost after adjusting the water content of the manure. The high water content (85%) in fresh cow dung isn’t suitable for hot composting. That’s why you need to remove some moisture from the fresh dung before the composting process. You can either add an accessory material to absorb the water or use a manure dewatering machine to remove the water from the dung. Grass ash, sawdust, carbon, and straw are some of the best accessory materials for this purpose.

. Dried cow dung is much easier to compost compared to fresh and raw cow dung. You should add some water during the composting process when composting dried cow dung. In fact, the proper content of moisture is important when composting cow dung. It will help to speed up the composting process.

Are you wondering how to process fresh cow dung into organic fertilizer granules? If so, you have come to the right place. There are so many methods of composting fresh cow dung and producing organic fertilizer granules from it. The aforementioned article provides important information on how to process fresh cow dung materials into organic fertilizer granules.

How to use a pan granulator for pelletizing?

Are you searching for a machine that can produce fertilizer in the easiest way possible? A pan granulator can give you high efficiency with an affordable cost. What’s more, you can use the same machine to make a variety of fertilizers. Its main use is to granulate/ crush powder fertilizer into fine pellets. The granulation rate of this piece of equipment is as high as 95%. In fact, its granulation rate is higher as compared to almost every fertilizer granulation machine such as new organic fertilizer pellet mill, double roller extrusion granulator machine, and rotary granulator.

There are many different of pan granulators such as laboratory pan granulator, organic fertilizer pan pelletizer, disk pan granulator, NPK compound fertilizer granulation machine, and disc pan wet granulation machine. Before you learn how the machine works, it’s better to know the type of materials you could utilize for pelletizing using the equipment.

Different Raw Materials for Pelletizing Using A Pan Granulating Machine

A pan granulator equipment can make a variety of fertilizers using a variety of materials. By using different raw materials, the machine can help you to make both compound fertilizer and organic fertilizer. For producing organic fertilizer, you can make use of materials such as sheep manure, cow dung, chicken poo, etc. In case you have large amounts of animal wastes, but you have no way of handling them, you’ll need to seek assistance from a disc pan pelletizer. The pelletizer can convert these animal wastes into useful and valuable organic fertilizer granules.

A disk pan granulator is much suitable for making compound fertilizer, unlike the organic fertilizer granulator machine. For instance, you can produce using nitrogen source or others.

– Nitrogen source: Ammonium carbonate, ammonium sulfate, ammonium chloride, urea, etc.
– Potassium source: Potassium sulfate, potassium chloride, etc.
– Phosphorus source: Calcium magnesium phosphate, diammonium phosphate, monoammonium phosphate, dicalcium, calcium, etc.

How Does the Pan Granulator Work in Granulating Materials?

The granulation machine breaks down powders into pellets by use of centrifugal force. So, what should you do to operate it?

– Once you feed the materials into the inlet of the machine through the top, the granulating disk will then rotate.
– Since you can see the materials as they rotate in the disk, ensure to spray enough water depending on the effect of granules. Due to centrifugal force, friction and finally gravity, the materials will soon become pellets.
– The scraper can remove the agglomerations left behind on the disk wall. This makes sure that all materials get granulated perfectly to form a good pellet appearance.
– Once the pellets are formed, they’ll discharge through the outlets. If there are any unqualified pellets, they can be re-granulated.

A pan granulator machine is a fundamental tool in a fertilizer production line. It is the most suitable method you can deal with your animal manure by granulating it into organic fertilizer. These fertilizer pan granulators allow materials with sizes that are below 50mm. Still, the raw materials should maintain a 25-30% range of moisture content.