Category Archive : manure fertilizer processing

How Do You Process Cow Dung Materials Into Organic Fertilizer Granules?

Cow dung is one of the best raw materials for making organic fertilizer granules. With the rapid developments in the cattle industry, manure pollution is one of the biggest problems for managers supervising cattle farms. In most places, environmental pollution due to cattle waste has even exceeded industrial pollution sources. That’ why producing organic fertilizer from cow dung is the best way to make use of the material and reduce environmental pollution in the process. You will require professional cow dung processing equipment to deal with large scale production of cow dung manure. This article provides information on how to process cow dung materials into organic fertilizer granules.

Before using cow dung as organic fertilizer, it’s Important to fully ferment the dung. Fresh cow dung is a source of many types of pathogens on the farm. Fresh cow manure is not considered an organic fertilizer until it’s processed and produced into organic fertilizer granules. Composting is the best way to convert fresh cow manure into organic fertilizer granules. Without composting, the fresh manure cannot be used on plants because it can produce a lot of heat to burn the roots and seeding through the natural fermentation process. Fresh dung can also spread parasite eggs and other disease-causing microbes on your farm. Fermenting and composting the fresh cow dung isn’t difficult. You can easily do it in long windows.

Windrow composting is the best method to make organic fertilizer from cattle waste on your own farm. When you ferment the fresh cow dung in long windrow compost turners, you can get organic fertilizer in 20 days. In case you are worried about rain affecting the composting process, you can build a greenhouse to protect the windrows during the rainy season. Here is how you can compost cow dung quickly and save time and money in the process.

. Fresh cow dung should be compost after adjusting the water content of the manure. The high water content (85%) in fresh cow dung isn’t suitable for hot composting. That’s why you need to remove some moisture from the fresh dung before the composting process. You can either add an accessory material to absorb the water or use a manure dewatering machine to remove the water from the dung. Grass ash, sawdust, carbon, and straw are some of the best accessory materials for this purpose.

. Dried cow dung is much easier to compost compared to fresh and raw cow dung. You should add some water during the composting process when composting dried cow dung. In fact, the proper content of moisture is important when composting cow dung. It will help to speed up the composting process.

Are you wondering how to process fresh cow dung into organic fertilizer granules? If so, you have come to the right place. There are so many methods of composting fresh cow dung and producing organic fertilizer granules from it. The aforementioned article provides important information on how to process fresh cow dung materials into organic fertilizer granules.

How to Recycle Horse Manure and Use It as a Fertilizer?

An average-sized horse produces nearly 40 pounds of manure every day. In terms of fertilizers, you get 40 pounds of gold dust regularly. Of course, only if you recycle the manure and convert it into a fertilizer. With more than 7 tons of horse manure per year, you can start an organic fertilizer business soon. But how will you do it? Here’s how you should recycle horse manure and make fertilizer out of it.

Making a compost pile

With heaps of organic material in your backyard, starting a compost pile is the easiest and most sensible thing to do. A compost pile will decompose horse manure rapidly and that too in bulk quantities. You can add vegetable skin, garden clippings, and dried leaves and twigs into the mix.

A compost pile creates a combination of chemicals, heat, and beneficial bacteria that increases the speed at which the manure decays. The end result will provide nutrient-rich topsoil that you can use as an organic fertilizer in your garden or even sell it to people who produce fruits and vegetables in their greenhouses. It is the key processes for making your horse manure materials into available fertilizers.

Disposal machine for horse manure management

Disposal machine for horse manure management

Building a composter

• Try creating an 8 foot by 8 foot space with a cement pad. Surround the area by three 5-foot walls to accommodate your horse’s manure. Make sure you create concrete walls. This will fasten the composting process. Containment of manure breaks it down quickly. For a free-standing compost pile, try to cover it with a black plastic. This will amplify the sun’s heat and offer adequate temperature for the manure to decompose.

• Fill up the area with horse manure. Put one layer first. Then spray water on it. Don’t put too much water; just sprinkle enough to keep the compost pile moist. Spread another layer on top and water it again. Cover the pile with a plastic or jute tarp to protect it from direct sunlight or rain.

• Also, aerate the pile every day. Stir the pile from below. Try to mix the pile over and over so that all the areas get enough air. It will rapidly decompose the manure and accelerate the decaying process. The more you twist and turn the manure, the more air it gets. And don’t forget to water the manure every day. Consider it as growing a plant. Watering the manure and airing it increases the bacterial content that enhances the decaying of the manure.

It takes a few weeks for the manure to decay completely. Once it starts decaying, you will notice that its quantity starts reducing. That means 40 pounds of manure will become 20 pounds of fertilizer. And that is enough to keep your garden healthy for months.

Most people who have horses in their stables sell their manure to local farmers. Since you don’t require any chemicals, the crops that grow are free from artificial fertilizers.

The only challenge in composting horse manure is maintaining the moisture levels and aeration. You need to check the moisture levels regularly to ensure that the manure is decomposing quickly. With a horse manure organic compost turning equipment, you can get the high quality organic compost efficiently.

Making Fertilizer Pellets From Horse Manure And Barn Waste

Did you know that it is possible to make fertilizer pellets from horse manure? Even if you have a small scale horse farm, you can still turn stable waste into a sizable quantity of fertilizer pellets. With the right machinery and production line, horse manure can be converted into fertilizer pellets. The two main pieces of equipment that are needed for production are a drying and crushing machine and a horse manure fertilizer pellet maker. For large-scale horse farms, a rotating drum fertilizer pellet machine should be used. For small scale horse farms, a new granulator machine should be used.

There is a huge market for bio organic fertilizer granules as they are more environmentally friendly. Bio organic fertilizer pellets can be made from all sorts of organic manure waste. Examples of organic waste from horse farming are horse manure and stable waste (ie, barn bedding hay). Since horse manure from a stable is mixed with lots of hay and straw, it contains a large amount of energy. This means that the energy in horse manure fertilizer pellets is comparable to that found in fossil fuels like coal and oil.

Producing fertilizer pellets from horse barn waste is not a very complicated process. What’s more, there are lots of high-quality machines in the global market space, including horse manure granulator and waste crushers, that can make the process much more efficient.

Horse manure fertilizer granulator

Horse manure fertilizer granulator

The first stage of processing horse manure and stable waste into fertilizer involves drying the waste. It is possible to air-dry the waste, but it will take a long time, so it recommended that you invest in a manure drying machine or dewatering machine to speed up the process.

Once the waste materials are completely dried, the next stage is the crush the materials into a fine powder. Fortunately, there are lots of horse manure crushing machines for sale online. To avail of the best prices on such machinery, check out suppliers in China.

The final stage involves turning the powder into pellets using a horse manure fertilizer pelletizer. As previously mentioned, for small horse farms, a new designed fertilizer granulation machine is likely to be the best option. Meanwhile, for large-scale industrial horse farms, a ring die pellet machine would be more appropriate. The output rate of flat die turned pellet machines ranges from around 50kg/h to 400kg/h depending on the model. A ring die pellet press can process over 2.5 tons of dried horse manure waste every hour.

The house manure fertilizer produced have many advantages. They can be sold for high profits in the marketplace because renewable fuel sources are much sought after. Many people might be worried that horse manure pellets will give off a bad smell when burning, but they just smell like firewood burning.

In order to get the best prices on dewatering machines, horse manure pellet makers, crushing machines and pellet bagging machines, make sure that you obtain price quotes from multiple vendors. In addition, don’t be afraid to check out horse manure fuel pellet production line equipment for sale from overseas suppliers.

The Advantages Of Using Compost Turner For Organic Compost Making Rather Than Natural Fermentation

If you want to set up and run a successful organic fertilizer making business, you need to choose your equipment with the greatest possible care. All processes and the stages of the production line need to be as efficient as possible, in order to enjoy a good productivity, and therefore a nice profitability rate. The compost making stage is one of the most important steps of the fertilizer production process.

This article takes a closer look at the main advantages of using a compost turner for organic compost making, rather than relying on natural fermentation alone.

Compost making is the first step in turning animal manure and agricultural waste into high quality organic fertilizers. This stage is extremely important, because it influences the quality of the raw matter you’re going to use to make bio fertilizer granules. There are two ways you can obtain this compost. The first way is to allow the manure to go through the natural fermentation process. The second, and much better way is to use a compost turner to speed up the fermentation and to make sure that the resulting matter is homogeneous and ready to enter the next stage of the fertilizer production process.

Here are a few advantages of using compost turner equipment rather than waiting for the natural fermentation to occur.

The organic compost turner machine helps making the materials more uniform and loose. This results in better quality compost, and therefore in better quality organic fertilizer. If you want to avoid such problems, you should consider investing in a reliable compost turner for your production line. Furthermore, if you want to add auxiliary materials into the mix, you’ll need a compost turner to obtain the uniform matter required to make high quality compost. Without a compost turner, it wouldn’t be possible to add all substances you want to obtain the desired result.

The traditional fermentation method has the disadvantage of environmental pollution. If you want to avoid such issues, you should always use a compost fertilizer turning machine rather than natural fermentation. In addition, the traditional method results in a higher number of contaminating microorganisms in the compost. This is a major issue that may affect the quality of the fertilizer, killing the roots of the plants and contaminating the soil. On the contrary, using a compost turner will allow you to lower the temperature of the compost and to increase its oxygen content.

The other advantage of a manure compost turner is the speed of the process. When you turn the compost, fermentation happens much faster than when you allow it to occur naturally. This means that you’ll be able to process a higher volume of waste over a certain period of time. When it comes to large scale farms and fertilizer production plants, this can make a huge difference in terms of work productivity and profitability rate.

As you can see, investing in a reliable compost turner is the way to go if you want to obtain the high quality organic fertilizer your clients expect.

How does manure making machine turn your fresh manure into available fertilizers?

When you run a farm, you have to manage piles of animal waste. You need to clean all spaces, to collect the waste and to dispose of it in an eco-friendly and effective manner. Smart farmers take advantage of this situation by turning their animal waste into available fertilizers which they use for their own crops or they sell to other farmers for a profit. This article takes a closer look into the process of turning waste into organic fertilizers by using a manure making machine.

First of all, you have to take into account the types of manure you’ll need to use as raw matter. Chicken manure, for instance, is extremely rich in nitrogen, as well as potassium and phosphorus. This makes it a balanced and nutritious fertilizer. At the same time, it can destroy the roots of plants, if you didn’t not properly compost them. Cow dung and horse waste are also high in specific nutrients that can help you obtain better crops. This is only one good reason for you to do your homework before investing in a manure making machine. These are good manure for you to make organic fertilizers.

The basic process that turns animal waste into organic fertilizers starts with composting. If you don’t know too much about composting, you should try to gather some relevant information before anything else. You’ll understand the proper composting methods for manure compost making, as well as the main things you should avoid.

Next, you have to check out the main features of manure making machines. Since you have to find a way to get rid of animal waste anyway, why not turn it into something useful and profitable? This is the role of manure making machines. Most of them make granular fertilizers which you can either use on your farm or pack and sell to other farmers in your neighborhood.

The basic functioning principle of all these machines is very simple. Raw matter enters the machine and it gets turned into dust, and then mixed into a kind of paste. A special mechanism compacts this matter and forces it through an opening. This mechanism is very similar to the one used by older meat mincers. The extruded matter takes the shape of a cylinder with the same diameter as the opening. A special device turns these cylinders into small granules of organic fertilizer. You can choose the size of the granules by making some adjustments to the manure fertilizer pellet machine. Similarly, you can choose what type of raw matter you want to process. However, make sure that your machine has this function, as not all of them do. You can also choose the amount of water in the manure, hence being able to control how the end result will look like.

The resulting fertilizer granules are ready to use. However, you may want to find the appropriate packaging size, and to pack the fertilizer to have an easier time at transporting and storing it. You can ask any manufacturer of manure making machines to provide you information and guidance throughout the purchasing process. This will help you make the right choice for your farm.