Category Archive : Organic Fertilizer Production

How Do You Process Cow Dung Materials Into Organic Fertilizer Granules?

Cow dung is one of the best raw materials for making organic fertilizer granules. With the rapid developments in the cattle industry, manure pollution is one of the biggest problems for managers supervising cattle farms. In most places, environmental pollution due to cattle waste has even exceeded industrial pollution sources. That’ why producing organic fertilizer from cow dung is the best way to make use of the material and reduce environmental pollution in the process. You will require professional cow dung processing equipment to deal with large scale production of cow dung manure. This article provides information on how to process cow dung materials into organic fertilizer granules.

Before using cow dung as organic fertilizer, it’s Important to fully ferment the dung. Fresh cow dung is a source of many types of pathogens on the farm. Fresh cow manure is not considered an organic fertilizer until it’s processed and produced into organic fertilizer granules. Composting is the best way to convert fresh cow manure into organic fertilizer granules. Without composting, the fresh manure cannot be used on plants because it can produce a lot of heat to burn the roots and seeding through the natural fermentation process. Fresh dung can also spread parasite eggs and other disease-causing microbes on your farm. Fermenting and composting the fresh cow dung isn’t difficult. You can easily do it in long windows.

Windrow composting is the best method to make organic fertilizer from cattle waste on your own farm. When you ferment the fresh cow dung in long windrow compost turners, you can get organic fertilizer in 20 days. In case you are worried about rain affecting the composting process, you can build a greenhouse to protect the windrows during the rainy season. Here is how you can compost cow dung quickly and save time and money in the process.

. Fresh cow dung should be compost after adjusting the water content of the manure. The high water content (85%) in fresh cow dung isn’t suitable for hot composting. That’s why you need to remove some moisture from the fresh dung before the composting process. You can either add an accessory material to absorb the water or use a manure dewatering machine to remove the water from the dung. Grass ash, sawdust, carbon, and straw are some of the best accessory materials for this purpose.

. Dried cow dung is much easier to compost compared to fresh and raw cow dung. You should add some water during the composting process when composting dried cow dung. In fact, the proper content of moisture is important when composting cow dung. It will help to speed up the composting process.

Are you wondering how to process fresh cow dung into organic fertilizer granules? If so, you have come to the right place. There are so many methods of composting fresh cow dung and producing organic fertilizer granules from it. The aforementioned article provides important information on how to process fresh cow dung materials into organic fertilizer granules.

The Advantages Of Using Compost Turner For Organic Compost Making Rather Than Natural Fermentation

If you want to set up and run a successful organic fertilizer making business, you need to choose your equipment with the greatest possible care. All processes and the stages of the production line need to be as efficient as possible, in order to enjoy a good productivity, and therefore a nice profitability rate. The compost making stage is one of the most important steps of the fertilizer production process.

This article takes a closer look at the main advantages of using a compost turner for organic compost making, rather than relying on natural fermentation alone.

Compost making is the first step in turning animal manure and agricultural waste into high quality organic fertilizers. This stage is extremely important, because it influences the quality of the raw matter you’re going to use to make bio fertilizer granules. There are two ways you can obtain this compost. The first way is to allow the manure to go through the natural fermentation process. The second, and much better way is to use a compost turner to speed up the fermentation and to make sure that the resulting matter is homogeneous and ready to enter the next stage of the fertilizer production process.

Here are a few advantages of using compost turner equipment rather than waiting for the natural fermentation to occur.

The organic compost turner machine helps making the materials more uniform and loose. This results in better quality compost, and therefore in better quality organic fertilizer. If you want to avoid such problems, you should consider investing in a reliable compost turner for your production line. Furthermore, if you want to add auxiliary materials into the mix, you’ll need a compost turner to obtain the uniform matter required to make high quality compost. Without a compost turner, it wouldn’t be possible to add all substances you want to obtain the desired result.

The traditional fermentation method has the disadvantage of environmental pollution. If you want to avoid such issues, you should always use a compost fertilizer turning machine rather than natural fermentation. In addition, the traditional method results in a higher number of contaminating microorganisms in the compost. This is a major issue that may affect the quality of the fertilizer, killing the roots of the plants and contaminating the soil. On the contrary, using a compost turner will allow you to lower the temperature of the compost and to increase its oxygen content.

The other advantage of a manure compost turner is the speed of the process. When you turn the compost, fermentation happens much faster than when you allow it to occur naturally. This means that you’ll be able to process a higher volume of waste over a certain period of time. When it comes to large scale farms and fertilizer production plants, this can make a huge difference in terms of work productivity and profitability rate.

As you can see, investing in a reliable compost turner is the way to go if you want to obtain the high quality organic fertilizer your clients expect.

How does manure making machine turn your fresh manure into available fertilizers?

When you run a farm, you have to manage piles of animal waste. You need to clean all spaces, to collect the waste and to dispose of it in an eco-friendly and effective manner. Smart farmers take advantage of this situation by turning their animal waste into available fertilizers which they use for their own crops or they sell to other farmers for a profit. This article takes a closer look into the process of turning waste into organic fertilizers by using a manure making machine.

First of all, you have to take into account the types of manure you’ll need to use as raw matter. Chicken manure, for instance, is extremely rich in nitrogen, as well as potassium and phosphorus. This makes it a balanced and nutritious fertilizer. At the same time, it can destroy the roots of plants, if you didn’t not properly compost them. Cow dung and horse waste are also high in specific nutrients that can help you obtain better crops. This is only one good reason for you to do your homework before investing in a manure making machine. These are good manure for you to make organic fertilizers.

The basic process that turns animal waste into organic fertilizers starts with composting. If you don’t know too much about composting, you should try to gather some relevant information before anything else. You’ll understand the proper composting methods for manure compost making, as well as the main things you should avoid.

Next, you have to check out the main features of manure making machines. Since you have to find a way to get rid of animal waste anyway, why not turn it into something useful and profitable? This is the role of manure making machines. Most of them make granular fertilizers which you can either use on your farm or pack and sell to other farmers in your neighborhood.

The basic functioning principle of all these machines is very simple. Raw matter enters the machine and it gets turned into dust, and then mixed into a kind of paste. A special mechanism compacts this matter and forces it through an opening. This mechanism is very similar to the one used by older meat mincers. The extruded matter takes the shape of a cylinder with the same diameter as the opening. A special device turns these cylinders into small granules of organic fertilizer. You can choose the size of the granules by making some adjustments to the manure fertilizer pellet machine. Similarly, you can choose what type of raw matter you want to process. However, make sure that your machine has this function, as not all of them do. You can also choose the amount of water in the manure, hence being able to control how the end result will look like.

The resulting fertilizer granules are ready to use. However, you may want to find the appropriate packaging size, and to pack the fertilizer to have an easier time at transporting and storing it. You can ask any manufacturer of manure making machines to provide you information and guidance throughout the purchasing process. This will help you make the right choice for your farm.

How Can You Start A Small Scale Organic Fertilizer Production Business?

One of the larger industries in the country is that of the agricultural industry. This industry employs a lot of skilled and unskilled laborers. There are a variety of opportunities in the agricultural industry for start-ups that can quickly become very lucrative. One of these is that of a small scale organic fertilizer production business.

Any serious-minded agricultural professional knows that there is a lot of potential in manures and compost for earning more money. Entrepreneurs can quickly get started in this field and make a lot of money by simply understanding the process of becoming a small scale organic fertilizer production business.

Organic fertilizer also referred to as manure or compost, is simply put, excrement from farm animals and humans, it’s also derived from decomposing vegetation and plant materials. Once the materials are composted and properly “processed”, they can then be used in gardening to help cultivate healthy foods and plant materials for human consumption and for major growing businesses.

For those who are concerned about the start-up costs, it’s important to understand that there are many great government grants out there that can help get the business started and off the ground. There are also agricultural agencies that will work closely with such projects to help them get the project off the ground.

Complete waste to fertilizer production line

Complete waste to fertilizer production line

Here are some easy steps to get a small scale organic fertilizer production business started:

1. Do the research. How are you going to source your materials? How are you going to process them? Will you use machinery or simple equipment to do your composting to turn the materials into fertilizer?

2. Will you be selling to USDA? If so, how will you be preventing toxins from entering your materials and contaminating them? You’ll have to be certified that everything is organic so you’ll need to have the means to ensure that your materials are all organic.

3. Write out a business plan. In order to receive any grants or donations, you’ll need a business plan to refer to. This plan will show your intentions and how you plan to implement them to your potential donors and those who offer you grants.

4. Register your business and obtain any permits that are required for your area to run a small scale organic fertilizer business. Check to ensure that you’re in full compliance with all of your local regulations.

5. Lease a facility or designate your farm or ranch as the place of business.

6. Source all of your materials and be able to show that they are all organic.

7. Determine how you will package your fertilizer once it reaches its final stage. After packaging, you’ll have to market your product as well. Many combine the packaging and marketing into one step by making the packaging speak for itself. In addition, other fertilizer making machines are necessary, such as crushing machine, compost granulating machine and so on.

Now that you know how to start your small scale organic fertilizer production business you can begin to focus on building your business so that it reaches its full potential. Focus on building slow but steady for best results.

Why Does A Commercial Disc Granulator Play An Important Role During Eco-Fertilizer Production?

Before we answer the first question, let’s take a step back and first address exactly what a dis granulator is. A Disc Granulator is a machine that is designed to finely grind composting materials such as raw manure like chicken, rabbit, cow, horse, etc. into fine pellets that can then be used as fertilizer.

The machine is round (hence the disc) and it has an area where the manure can be placed into the granulator and then it’s turned on to process the manure into the fine pellets that will be used as fertilizer. The granulator allows for increased production and offers a higher yield of the process so that farmers are able to capitalize on their business.

The wet granulator also works to reduce the dust that is naturally kicked up when the process is going on. The granulator, by being more enclosed helps to prevent the levels of dust from escaping and causing any breathing issues for the farmer or employees.

For a large scale operation, the disc granulator will help to increase production while requiring less labor-intensive work for the company. Since all of the matter is organic, this is an excellent eco-friendly way to increase production without the harsh use of chemicals or other equipment.

The advantages to the disc granulator are numerous. Adjustments can be made to the disc to determine the final output size of the pellets. Different sizes can be used in different types of fertilizer. It works to ensure that the pellets are all uniform in size which helps to break the pellets down once they’re applied to the ground or crops.

Smaller sized businesses will find that the disc granulator can help to increase production and thus give a larger return on investment. The more return on investment the better equipped the company is to remain in business and have a steady flow of customers.

Materials can be gathered from a variety of sources and placed into the pan granulator and then processed. Packaging can be as simple or elaborate as desired and the final product can then be sold either at the same location or transported to another facility for distribution.

The disc granulator works by adding dry materials to the top of the equipment and the materials are then degassed and compressed. The arc-shaped notch is made up of two different rolls that will reverse rotation at varying speeds to condense and then form the pellets.

During this process, the materials are then condensed into the disc and the stress is adjusted to ensure that the pellets are all naturally separated within the space and using the aid of gravity and the surface tension the pellets are then complete for distribution.

Disc granulators are available in various models and not all models are the same. Always ask questions before purchase and fully understand the way that the machine works to ensure that you’re getting the best fertilizer machine for your specific needs in your fertilizer production. A commercial disc granulator can save a business a lot of time and money when it’s utilized correctly.